EV Battery Enclosure Manufacturers in India, Suppliers in India
HRS Engineering And Power Solutions Pvt. Ltd.is well-known EV Battery Enclosure Manufacturers in India, Suppliers and Exporters in India. Our expertise is in EV Battery Enclosure solutions, which are precise and durable in addition to being safe. Our enclosures are designed to be resistant to high voltage batteries, thermal management and withstand tough environments.
Our enclosures are efficient, robust and reliable with state of the art design, corrosion-resistance and industry-compliant standards that ensure the best EV performance without being compromised with maintenance or limited life span.
About EV Battery Enclosure
EV Battery Enclosure is a protective cover that is used to protect electric vehicle batteries against impact and heat, as well as against the environment. It provides maximum thermal, structural and safety. Our enclosures are constructed using high quality materials to ensure durability, reliability as well as high performance.
Types of EV Battery Enclosure
As EV Battery Enclosure Manufacturers in India, we offer aluminium and mild steel battery housings for enhanced durability and thermal management.
- Aluminium Extrusion and Castings
Aluminium enclosures are ideal in high-performance and high-end electric vehicles and offer a great balance between strength and weight. They are used to minimize the total vehicle mass whilst maintaining strength, rigidity, and high heat release to keep batteries safe. - Steel Enclosures (Stamping and Welding)
Steel enclosures are applicable to mass-market EVs and are also a cost-effective option that does not sacrifice strength. The construction is so strong that the structures have a high structural integrity and are well-protected against impacts and unfavourable environment. - Advanced Polymer Composites / CFRP.
Carbon Fiber Reinforced Plastic (CFRP) and glass fiber composites provide a better result in weight reduction with up to 40 percent compared to metals, and increased safety and thermal management. These enclosures suit cars that are more efficiency and performance-oriented. - Sheet Metal (Welded / Stamped)
These enclosures are fabricated by cutting, bending and welding steel or aluminium sheets, and are a flexible cost effective choice. They are cost-effective, strong, and rigid, so they can be used in diverse EV designs and volume of production.
Technical Specifications of EV Battery Enclosure
As EV Battery Enclosure in India, we have added here a sheet of technical specifications for Enclosure for Electric Vehicle Charging Station.
| Specification | Details |
|---|---|
| Materials | Aluminium for lightweight & thermal conductivity, Steel for strength, Composites (CFRP/SMC) for weight reduction & fire safety. |
| Crashworthiness | Protects against side impacts and underfloor hazards. |
| Stiffness | Enhances overall vehicle body rigidity. |
| Thermal Management | Supports liquid cooling to maintain optimal battery temperature. |
| Weight | Enclosure forms major portion of battery pack (>500 kg). |
| Thickness | Steel: 1.2–2 mm; Aluminium & composites optimized for minimal thickness. |
| Sealing | Resistant to moisture, dust, and corrosive elements. |
Benefits of EV Battery Enclosure
As EV Battery Enclosure Suppliers in India, our designs enhance thermal performance and extend battery life.
- Increased Safety & Impact Protection.
The EV battery enclosure is device to absorb the force of collision to prevent any damage to the battery cells and minimise the chances of fire outbreak in the event of an accident. - Efficient Thermal Control.
These enclosures are able to keep the best temperatures of the battery due to integrated cooling or insulating composite material and avoid overheating and thermal runaway. - Lightweight Construction for Better Performance
Enclosures are made lighter using advanced materials such as carbon fiber and high strength polymers which enhance efficiency in vehicles by increasing the distance travelled by the vehicle as well as enabling the achievement of high energy density. - Superior Environmental Sealing.
They are totally waterproof, dustproof, and debris-proof, which means that they successfully operate without any electricity outage or issues in any circumstances. - Structural Strength and Corrosion Resistance.
Besides battery protection, enclosures make the overall vehicle structure more rigid and incorporate some material resistant to corrosion, avoiding the optional protective finishes.
Applications of EV Battery Enclosure
As EV Battery Enclosure Exporters in India, our products are widely used in electric cars, scooters, buses, and commercial EVs.
- Electric Cars
Prevents high voltage battery packs in passenger electric cars, which are safe, thermally controlled, long-lasting. - Electric Buses and Commercial Vehicles
Offers high durability to huge battery packs in buses and commercial electric vehicles, resisting to road vibration and exposure to the elements. - Electric Two-Wheelers and Scooters.
Smaller impact-resistant and weatherproof battery packs are available by fitting them into compact enclosures in e-bikes and scooters. - Industrial & Utility EVs
Mounted on forklifts, delivery vans and other industrial electric vehicles to hold the batteries in place and provide operational safety in heavy-duty conditions. - Renewable Energy Store System.
Stationary energy storage systems also use battery enclosures to store and shield battery modules against environmental and mechanical forces.
Why Choose Us?
- Expertise in Advanced EV Solutions
Having many years of experience in designing and production of EV Battery Enclosures, we provide high-quality, durable, and performance-optimized solutions to all forms of electric vehicles. - Cutting-Edge Materials & Technology
Our innovative thermal and structural designs are made using high-quality aluminium, steel and composite to provide safety, efficiency and long-term performance. - Reliability & Customer-Centric Service
Our enclosures are designed to suit the international standards and our support team will make sure the integration is smooth, on time and every customer will be satisfied.
HRS Engineering And Power Solutions Pvt. Ltd.is trusted EV Battery Enclosure Manufacturers in India, Suppliers and Exporters in India. Our Battery Enclosures are made of the finest quality and they are safe, durable and performance oriented. We use superior materials, progressive thermal controls and the strong structural designs to provide a stable solution to all electric vehicles.
Through our experience and dedication to quality, we assist our customers to realise efficiency, safety, and a long-term battery life. Reach out to us for more details.
FAQ's
They prevent battery cells against impact, environmental risks and excessive heating thus lowering the chances of fire resulting in fire hazard and long performance periods.
Materials such as aluminium, high-strength steel and sophisticated composite such as CFRP are common materials due to their strength, lightweighting and thermal efficiency.
Yes, they are closed to preserve against water, dust, and debris in order to be sure that they will be safe to work in any weather.